Dry-electrode coating slashes gigafactory energy consumption 80%
Anaphite, a UK startup spun out of Cambridge, published results showing its dry-electrode coating process reduces energy use during battery electrode manufacturing by roughly 80% compared with conventional wet-slurry methods. The coating bonds active material to aluminium current collectors without the solvent drying step that accounts for the majority of a gigafactory's process energy.
- Wet-slurry electrode coating requires large ovens running at 150°C+ to evaporate the solvent — the biggest energy draw in cell manufacturing
- Anaphite's dry process eliminates the solvent entirely, cutting both the oven energy and the cost of solvent recovery systems
- The company says the process is compatible with existing coating machine formats, lowering retooling cost for existing plants